Revamping painting plant
Autocoat Engineering is the most experienced Painting Plant Manufacturer in India since last 40 years. Autocoat Engineering has been supplier SHIFTING PAINTING PLANT or DISMENTALING PAINTING PLANT among other valuable products.
We have wide experience of manufacturing UPGRADATION PAINTING PLANT / MODIFICATION PAINTING PLANT or RENOVATION OF EXISTING PAINTING PLANTS with different material handling and different product size, and different production volume.
Want to know more Technical details..?
Case-I : Dismantling & up gradation of Painting Plant
Case-II : Renovation Spray Phosphating Plant
Case-III : Revamping / Modification of 3 Wheeler Plant
Why do you need to Upgrade Existing Paint Shop ?
Decision
If you have small / medium / large paint shop, say more than 5 years old, either in use or not in use, contact us for our expertise in the field. Instead of Buying NEW PLANT decide on REVAMPING / MODIFICATION PAINTING PLANT or RENOVATION OF EXISTING PAINTING PLANTS
Renovation of Existing Planting Plant includes DISMANTLING, SHIFTING OF EXISTING PAINTING PLANT to new location & Re-erection.
DISMANTLING of Existing Painting Plant is more complicated since each and every component has to be removed piece by piece so that same can be shifted to without any damage and without losing functional properties. Most of customers suffer very badly by giving such contract to sundry fabricators / erectors increasing their own risk
SHIFTING OF EXISTING PAINTING PLANT is another critical activity if location is far away & invariably with longer location risk of misplacement & damage of component increases cost & delays in entire project.
RE-ERECTION OF EXISTING PAINTING PLANT at new location is most critical since previous risks are to be covered and Painting plant has to be assembled in given time & performance like old equipment needs to be shown. Most of the customers suffer very badly by giving such contract to sundry fabricators / erectors increasing their own risk.
So SHIFTING PAINTING PLANT or DISMENTALING PAINTING PLANT is not simple work but only experience & proven supplier can handle this on 100% success basis. Revamping / Modification Painting Plant Supplier in India & Renovation of Existing Painting Plants Supplier in India
Click for Paint Shop Consultancy REVAMPING / MODIFICATION PAINTING PLANT
FAQ
Frequently Asked Questions
What is painting plant revamping?
Painting plant revamping is the systematic modernisation of an existing paint shop with new filters, energy-efficient motors, LED lighting, emission-compliant scrubbers and modern PLC controls — extending plant useful life by 8–10 years and bringing it up to current finish quality, energy and emission standards.
When should I revamp my paint shop?
Revamp when paint finish quality starts to fall, energy bills rise sharply, emission compliance fails Pollution Control Board audits, motors and burners frequently fail in service, or when existing filters and exhaust no longer cope with current production volumes after capacity expansion.
What does revamping include?
Typical scope: replacing inefficient blowers with VFD-controlled motors, upgrading filters to current EU/HEPA grades, adding emission-compliant scrubbers and stack height extension, retrofitting LED lighting, modernising electrical control panels with HMI, integrating energy-saving heat-recovery exchangers and updating safety interlocks.
How long does revamping take?
Typical revamping takes 2–4 weeks at site for a single paint booth, 4–8 weeks for a full coating plant including ovens and conveyors. Civil reinforcement and electrical upgrade work runs in parallel where possible. Plants in continuous production can phase revamping across booths to minimise downtime.
Will production stop during revamping?
Partial shutdown is needed for booth-level work — typically 2–4 weeks per booth. Plants with multiple paint booths can revamp in phases with continued production on the others. Autocoat plans phasing carefully to minimise revenue impact and works in coordination with your maintenance shutdown windows.
What benefits come from revamping?
Better finish quality and lower rejection, 25–40% reduction in energy use, statutory emission compliance, longer asset life, improved operator comfort, updated fire-safety standards and modernised controls with PLC and HMI — all achieved at a fraction of new-plant capital cost.
Can old booths be made compliant with current emission norms?
Yes. Adding wet or dry scrubbers, upgrading exhaust filtration, increasing stack height to current PCB norms, improving door and panel leak sealing, and adding emission monitoring brings older booths into full compliance with current Pollution Control Board and Factories Act requirements.
Is revamping cheaper than buying new?
Generally yes. Revamping leverages existing booth structure, civil foundations and ducting. Buying new requires removal of the old booth, civil rework, replacement, plus full installation — typically 2–3× the cost of revamping. ROI on revamping is usually 18–30 months from energy savings alone.
What is the cost of revamping a painting plant?
The cost of revamping varies depending on plant size, scope of upgrade and existing condition. Key factors include number of booths in scope, blower replacement extent, lighting upgrade, scrubber addition, emission compliance work and any civil modifications needed. Contact us or send enquiry for exact cost.
Does Autocoat revamp third-party paint shops?
Yes. Autocoat revamps paint shops originally built by any vendor — our own installations or third-party booths from any brand. A free site survey identifies revamping scope, expected ROI and phasing approach before any commercial proposal is shared with the client.